End-to-End Automated Case Labeling

End-to-End Automated Case Labeling for a Global Packaging Manufacturer

Client Profile

A global leader in the manufacturing of disposable cups and lids was faced with a critical challenge: to eliminate manual steps in their case labeling process and improve efficiency, traceability, and reliability across their production line.

The Challenge

The client’s existing workflow depended on manually printing and hand-applying case labels—a process that was slow, inconsistent, and prone to human error. To maintain pace with increasing production volumes and customer traceability requirements, they needed a fully automated, hands-free labeling system capable of:

Scanning a pre-applied, unique “license plate” barcode on each case
Dynamically generating a corresponding case label in real time
Printing and applying labels automatically with high precision
Verifying label accuracy and storing verification data for full traceability

The Solution

Artisan Technologies designed and deployed a custom industrial automation system that seamlessly integrated with the client’s existing production infrastructure.

Key components of the solution included:

Real-time barcode scanning using a fixed-mount Cognex DataMan industrial camera for rapid and reliable code reads
PLC integration with the existing conveyor system to ensure precise case positioning and timing for label application
Dynamic label generation driven by data retrieved from the client’s Microsoft SQL Server, ensuring accurate product and SKU information
Automated print-and-apply system built around a Zebra industrial print engine paired with a Paragon labeling applicator, delivering consistent label placement
Closed-loop verification to confirm label accuracy and automatically log results back into the client’s system for complete traceability and audit readiness

The Results

The new system eliminated manual labeling, resulting in:

Significant throughput increase through continuous, hands-free operation
100% labeling accuracy with automated verification and error handling
Enhanced traceability and reporting, with label data stored directly in the production database
Scalable architecture that can easily adapt to future lines and facilities

By implementing Artisan Technologies’ solution, the client transformed a once labor-intensive process into a fully automated, intelligent labeling workflow—paving the way for smarter, data-driven manufacturing operations.